Fiber laser machine is a non-contact, thermal manufacturing process that combines focused heat. And thermal energy to apply pressure to melt and eject material in a narrow path or cut. The precision laser cutting process can used in a wide range of manufacturing applications. And it has become a valuable asset to the automotive industry, producing complex, thick parts in a wide variety of materials, from hydroformed 3D shapes to airbags. The precision electronics industry used for finishing metal or plastic parts, casings, and circuit boards. From job shops and small workshops to large industrial facilities, they offer manufacturers numerous advantages. Here are five reasons why precision laser cutting used.
Ⅰ.Excellent precision
1.Laser cutting machine uses highly focused beam
The accuracy and edge quality of materials cut with laser are superior to products cut by traditional methods. Fiber laser machine uses a highly focused beam. It acts as a heat-affected zone during the cutting process and does not cause large-area heat to adjacent surfaces. damage. In addition, the cutting process using high-pressure gas (usually CO2) sprays molten material to remove material slits on narrower workpieces. It resulting in cleaner processing and smoother edges of complex shapes and designs.
2.Laser cutting machine uses CNC
Laser cutting machines have computer numerical control (CNC) functions. And the laser cutting process can automatically controlled by pre-designed machine programs. CNC-controlled laser cutting machines reduce the risk of operator error and produce more precise, accurate parts with tighter tolerances.
Ⅱ.Improve Workplace Safety Workplace
1.Not require physically come into contact with material
Accidents involving employees and equipment have a negative impact on a company’s productivity and operating costs. Material processing and handling operations including cutting are accident-prone areas. Using a laser to cut for these applications reduces the risk of accidents. Because it is a non-contact process, this means that the machine tool does not physically come into contact with the material.
2.Not require human intervention
Additionally, beam generation does not require any operator intervention during the laser cutting process. This allowing the high-power beam to be safely kept inside the sealed machine. Typically, laser cutting requires no human intervention except for inspection and repair operations. And the process minimizes direct contact with the workpiece surface compared to traditional cutting methods, thereby reducing the potential for employee accidents and injuries.
Ⅲ.Greater Material Versatility
Cutting without mechanical modifications
In addition to cutting complex geometries with greater precision, laser cutting also allows manufacturers to cut into a wider variety of materials and a wider range of thicknesses without requiring mechanical modifications.
2.Cut materials of various thicknesses
Using the same beam at different output levels, intensities and durations, laser cutting can cut a wide variety of metals. Similar adjustments to the machine can accurately cut materials of various thicknesses. Integrated CNC components can be automated to provide More intuitive operation.
Ⅳ.Faster Lead Time
1.Not require to change settings
The time spent setting up and operating manufacturing equipment increases the overall production cost of each workpiece. Using laser cutting methods reduces the overall lead time, and the overall cost required for production. With laser cutting, there are no die changes and setups required between materials or material thicknesses.
2.Compared with traditional cutting
Laser cutting setup time is significantly reduced compared to traditional cutting methods, and it involves more programming the machine than loading material. Additionally, the same cut can be made 30 times faster with a laser than with a traditional saw.
Ⅴ.Lower Material Costs
1.Laser cutting machine reduces the heat affected zone
By using the laser cutting method, manufacturers can minimize material waste. The focused beam used in the laser cutting process creates a narrower cut, which reduces the size of the heat affected zone and reduces thermal damage. and the amount of material that cannot be used. When working with flexible materials, the deformation caused by mechanical machine tools also increases the amount of unusable material.
2.Laser cutting machine uses the non-contact processing method
The non-contact nature of laser cutting eliminates this problem. The laser cutting process is able to cut with higher precision, tighter tolerances, and reduce Material damage in the heat affected zone. Allowing the part design to be placed more closely on the material, the tighter design reduces material waste, lowering material costs over time.
Final Thoughts
The semiconductor industry uses laser cutting for use in the electronics industry, with increased use in the production of composite materials, cuttable silicon, gemstones and complex parts. Laser cutting has a wide range of uses in the medical industry, including medical production equipment and equipment, cutting precision tubes. and surgical applications requiring sterility and precise cutting. The highly focused energy provided by the laser, along with CNC control, allows precise cutting from a variety of materials of varying thicknesses and complex shapes. Laser cutting can achieve high-precision and small-tolerance manufacturing, reduce material waste, and process material diversity.